For multi-plant leaders
Every Plant on Plan, Across Your Manufacturing Operations
Know how every plant is doing while there's still time to recover the shift, compare sites on numbers nobody argues about, and roll out what works. FlowFuse connects your manufacturing operations to make it happen.
Over 36,000 users have trusted FlowFuse
Move the KPIs You're Already Measured On
Every review starts with the same question: how did we do? FlowFuse doesn't add another metric to answer it. It moves the ones already on your scorecard.
Quality
Fewer escapes, fewer complaints
Problems are caught at the line, before they turn into a containment, a return or a red mark on your customer's scorecard.
Delivery
Make the plan, or know early why you won't
A slipping line shows up while the shift can still recover, not in tomorrow's meeting or as premium freight at the end of the week.
Cost
Lower cost per unit, without new capital
Output lost to short stops and slow cycles is won back on equipment you already own, before you approve new capex or another weekend of overtime.
People
Stronger teams, less paperwork
Supervisors and engineers stop chasing numbers, operators see how their own line is doing, and what your most experienced people know is built into how every line runs.
What FlowFuse Adds to Your Plants and Your Teams
The visibility, tools and standards your plants are missing, built on the systems they already run, by the teams you already have.
Connected Plants
One true picture of every plant.
The numbers in your review come straight from the plant floor, so the conversation is about what to do, not whether the numbers are right.
- Every plant included, whatever the age of its equipment
- Plant, division and company views drawn from the same source
- Figures available as each shift runs, not at month-end
What Your Systems Don't Cover
Your plants get the tools they've been missing.
Your teams build what each plant actually needs, in weeks, not on a vendor's timeline or as another large IT project.
- Paper logs and end-of-shift spreadsheets replaced by live records
- Line displays tied to the targets you set
- Automatic action when something goes wrong: suspect product held and the right people alerted before it moves down the line
- Built with the people who'll use them, so they're still in use long after launch
One Standard, Every Plant
Your best plant's way of working, everywhere.
What works in one plant is carried to the rest, adapted where a plant differs instead of rebuilt from scratch.
- Every plant kept up to date from one place
- Issues at a distant site resolved without sending anyone
- Changes introduced one plant at a time, so production is never put at risk
More From the Team You Have
Get more improvement out of the engineers you already have.
Built-in AI takes on the routine build work, so your engineers spend their time on the problems that move your numbers.
- New solutions delivered faster, without adding headcount
- Ideas from the floor turned into working solutions quickly
- Your team reviews every change before it goes live
You're Never Alone, and Never Locked In.
We become part of your team from the first conversation, and stay that way long after go-live.
Built together, around your goals
Our team works alongside yours to build solutions around what you're accountable for, and stays close whenever a plant needs help. Learn about working with FlowFuse engineers.
No lock-in, ever
FlowFuse is built on open-source Node-RED. Everything you build belongs to you, and your team can change it without waiting on us.
Your team grows with it
Your engineers learn by building alongside ours, and come away able to run and extend it on their own.
What It Adds Up To
Results FlowFuse customers have reported, in the terms you answer for: quality, scale, capacity and headcount.
50%
reduction in scrap rate with real-time operational monitoring
20+
manufacturing sites standardized from a single platform, without rebuilding
8–12 hrs
a day that Aperia's end-of-line test equipment used to sit idle, now put to work
0
additional IT staff as Walter scaled machine connectivity across all its sites
Manufacturing Operations FAQs
Start With the Plant That Worries You Most
Tell us where output is slipping. We'll show you what the first line could look like.